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ProStar  Stainless Steel Welding
                    ™




           ER308L                                            DESIGNATION SYSTEM FOR STAINLESS STEEL
                                                             Suffix            Additional  Requirements
                                                             L                Lower carbon content
           Electrode Weld chemistry   Indicates any changes   LSi             Lower carbon content, higher silicon
           or rod    from this electrode  to the original alloy


          308L is used to weld Type 300 stainless steel (301, 302,   309LSi is a silicon-enhanced grade of 309L, which
          304) but can also be used to weld many other austenitic   improves welding properties such as wetting. It has
          chromium nickel alloys of the 18Cr-8%Ni type. Used   good general corrosion resistance.
          extensively in the welding of chemical plant equipment.
                                                             316L is used for welding 316 stainless steel and should
          308LSi is a silicon-enhanced product that significantly   be used on weldments intended for high-temperature
          increases wetting action, resulting in a smooth weld and   service such as food service applications.
          improved weldability and performance on 304 steel.
                                                             316LSi is high silicon grade of 316L. The addition of
          309L is used for welding carbon and low-alloy steel to   silicon improves weldability and performance.
          stainless steel. This can be done, provided the service

          temperature does not exceed approximately 700 ºF
          (315 ºC). Post-weld heat treatment should only be    ProStar GMAW wires feature a controlled surface,
                                                               mechanical shape, and chemistry that provides a
          performed after due consideration.
                                                               consistent, stable arc with low spatter and low wear
                                                               on liners and contact tips.
          GMAW/MIG WELDING CONDITIONS                                                                                  FILLER METALS

            Wire Diameter  Wire Speed    Amperage      Voltage       Gas Flow
                                                                       3
            (in)          (ipm)          (Amp)         (V)           (ft /hr)       Recommended Gases
            Short Arc
                                                                                                  ® ®
                                                                                         ® ®
            .035          150 – 300      60 – 150      14 – 21       30 – 40        Stargon  SS, HeliStar  SS
            .039          145 – 290      80 – 175      16 – 22       30 – 40        Stargon SS, HeliStar SS
                                                                                          ®
                                                                                    StarGolddd C-2
            .045          140 – 280      100 – 210     17 – 22       30 – 40        Stargon SS, HeliStar SS
                                                                                    StarGold C-2
            Spray Arc
            .035          240 – 470      140 – 250     22 – 28       30 – 40        Stargon SS, StarGold C-2
                                                                                    StarGold C-2
            .039          210 – 400      160 – 260     23 – 28       30 – 40        HeliStar SS, r  Stargon SS
                                                                                    StarGold C-2
            .045          190 – 360      180 – 270     24 – 30       30 – 40        HeliStar SS, r  Stargon SS
                                                                                    StarGold C-2d

          CHEMISTRY                                                     MECHANICAL PROPERTIES*
          Grade            C    Mn    Si     Cr    Ni    Mo             Yield (psi)   Tensile (psi)   Elongation (%)
          308L/308LSi    .025    1.8    0.4/0.8    20    10    -        55,000       85,000          37
          309L/309LSi    .025    2.0    0.4/0.8   24    13    -         58,000       87,000          34
          316L/316LSi    .025    1.8    0.4/0.8    19    12    2.5      60,000       88,000          35

           * The data contained herein is based on testing performed under standard laboratory conditions. In normal practice, the results obtained may vary depending upon welding
            parameters, weld metal cooling rate, and the base plate being joined. The user should always test the electrode prior to its application.



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