Page 114 - ProStar Product Guide
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FILLER METALS




                          ™
                ProStar  Premium Quality Welding Wire „continued



                ProStar ER70S-3 Wire                               ProStar ER80S-D2 Wire


                SPECIFICATION                                      SPECIFICATION
                AWS 5.18-93                                        AWS A5.28-93
                Class ER70S-3                                      Class ER80S-D2
                ASME SFA-5.18                                      ASME SFA-5.28
                Minimum Mechanical Properties with CO2*            Minimum Mechanical Properties with CO2*
                Tensile Strength              76,000 psi (520 MPa)  Tensile Strength             100,000 psi (690 MPa)
                Yield Strength                63,000 psi (435 MPa)  Yield Strength               85,000 psi (590 MPa)
                Elongation in 2"              29%                  Elongation in 2"              29%
                Charpy V-Notch                50 ft/lb at -20 °F   Charpy V-Notch                100 ft/lb at -20 °F
                                              (67 Joules at -29 °C )                             (136 Joules at -29 °C )
                Typical Wire Chemistry (%)                         Typical Wire Chemistry (%)
                C     0.06 – 0.12    Mo*      0.15 max             C     0.06 – 0.12    Mo       0.40 – 0.60
                Mn    1.00 – 1.39    Ni*      0.15 max             Mn    1.70 – 1.95    Ni       0.15 max
                Si    0.50 – 0.70    Ti+Zr*   0.15 max             Si    0.50 – 0.80    Ti+Zr    0.15 max
                P     0.025 max      Al*      0.020 max            P     0.025 max      Al       0.020 max
                S     0.025 max      Fe       Bal                  S     0.025 max      Fe       Bal
                Cu    0.30 max                                     Cu    0.30 max


                 Wire Dia  Package            Part No.              Wire Dia   Package            Part No.
                 0.030"    44 lb (20 kg) spool  PRSS3RN08P020       0.035"     12 lb (5.4 kg) spool  PRSD2RN09P006
                 0.035"    33 lb (15 kg) spool  PRSS3RN09P015       0.035"     330 lb (150 kg) PAC  PRSD2RW09Q150
                 0.035"    44 lb (20 kg) spool  PRSS3RN09P020
                                                                    0.045"     660 lb (299 kg) PAC  PRSD2RW11Q300
                 0.035"    60 lb (27 kg) spool  PRSS3RN09P027
                                                                    0.045"     990 lb (449 kg) PAC  PRSD2RW11Q450
                 0.035"    330 lb (150 kg) PAC  PRSS3RW09Q150
                 0.035"    660 lb (299 kg) PAC  PRSS3RW09Q300       0.045"     1200 lb (544 kg) PAC  PRSD2RW11Q550
                 0.035"    990 lb (449 kg) PAC  PRSS3RW09Q450       0.052"     330 lb (150 kg) PAC  PRSD2RW13Q150
                 0.035"    1200 lb (544 kg) PAC  PRSS3RW09Q550      0.052"     1200 lb (544 kg) PAC  PRSD2RW13Q550
                 0.040"    44 lb (20 kg) spool  PRSS3RN10P020
                                                                    0.062"     1200 lb (544 kg) PAC  PRSD2RW16Q550
                 0.040"    330 lb (150 kg) PAC  PRSS3RW10Q150
                 0.045"    44 lb (20 kg) spool  PRSS3RN11P020
                                                                   ProStar ER70S-3 wire is typically used on clean,
                 0.045"    60 lb (27 kg) spool  PRSS3RN11P027
                                                                   oil-free and rust-free base material. With a reduced
                 0.045"    330 lb (150 kg) PAC  PRSS3RW11Q150
                                                                   silicon content, it helps avoid silicon islands that
                 0.045"    660 lb (299 kg) PAC  PRSS3RW11Q300
                                                                   can form on top of the weld, giving it a glassy
                 0.045"    990 lb (449 kg) PAC  PRSS3RW11Q450
                                                                   look. Paint applied over a silicon island may later
                 0.045"    1200 lb (544 kg) PAC  PRSS3RW11Q550
                                                                   flake off. In addition, with multiple pass welding, a
                 0.052"    660 lb (299 kg) PAC  PRSS3RW13Q300
                                                                   silicon island may be detected on an x-ray as a slag
                 0.052"    990 lb (449 kg) PAC  PRSS3RW13Q450
                                                                   inclusion. Such defects may require costly rework.
                 0.052"    1200 lb (544 kg) PAC  PRSS3RW13Q550
                 0.062"    990 lb (449 kg) PAC  PRSS3RW16Q450
                                                                   ProStar ER80S-D2 wire is a low-alloy steel wire with
                *Total of Cr + Ni + Mo + V shall not exceed 0.50%.  2% manganese and 0.5% molybdenum as alloying
                                                                   elements. Weld deposits of this wire have moderately
                 * The data contained herein is based on testing performed under standard   high strength with adequate low-temperature toughness.
                 laboratory conditions. In normal practice, the results obtained may vary depending
                 upon welding parameters, weld metal cooling rate, and the base plate being   A pre-heat and interpass temperature of no less than
                 joined. The user should always test the electrode prior to its application.  300 ºF (149 ºC) is required during welding.
              C14                                 1-800 225 8247        www.praxairwelding.com
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